The last few weeks I have been working on patching the main, made a cupholder and I have been chipping away at refinishing the wood and a few other projects that are close to complete ( I will let everyone know when they are done and make a post on them shortly hopefully). Today I was able to put a patch on the main where there where some holes. This was my first time patching a sail and it was quite fun to learn how to do. The folks at Sperry sails were very helpful in instructing me. In the gallery of images below you can see the progression of making the patch. It begins with marking out the area for the patch, tracing the dacron, cutting the patch, melting the edges, and then sewing the patch on.
I also made a cupholder for the boat. It will most likely be installed below the port cockpit speaker. It is made out of walnut with a resin river. The river is made using TotalBoat clear 2:1 resin with some Black Diamond pigments for color. I also incorporated some LED lighting into it for effect. I will be sure to post photos once it is installed.
Today I got set up for and began varnishing. I am lucky enough to have been loaned some space in a loft at school for this project. I set up two work areas to limit contamination from dust. One table is for prepping the wood in between coats and the other is for applying the varnish. For varnishing I am first building the layers using Total Boat gleam 2.0 gloss spar varnish. Then, for the last two or three coats I will use Total Boat gleam 2.0 satin spar varnish. The combination should result in a beautiful matte finish.
I also picked up my new standing rigging from R and W ropes this week. The new rigging looks fantastic and I could not be more pleased with their work.
This weekend was very productive. On Friday I had a spare hour and was able to replace the broken bilge pump.
On Saturday I dove into electrical. This is really new to me so it was a bit of trial and error. The first task was to wire up a second 12V DC panel because the original one is out of connections. To do this I ran an 8 awg cable directly from the positive battery terminal to the box. I then led another 8 awg cable from the battery to a negative bus. I then ran a 10 awg cable from the bus to the panel.
After getting the fuse board working I was very excited and just had to wire the sound system to it. I had chosen the exact same size and brand speakers that where originally in the boat to try to make for an easy install. This worked well. I simply removed the old speaker, attached the wires and then applied TotalBoat Seal to keep any water out before screwing them into the cabin. Once the speakers where installed it was a matter of tracking the wires back, threading them through a hole behind the sink and attaching them to the proper wires on the stereo. I then repeated these steps three more times for the other cockpit speaker and the two cabin speakers. The sound system sounds amazing and will be waterproof for a very long time thanks to the Seal.
On Sunday a Tabor alum named Aidan came by to help. With his help we where able to properly mount the fuse panel. It looked really good once it was mounted. Then, he helped me drop the 85lb rudder. To do this we tied a piece of rope through the head of the rudder post, knocked the bolt out, then I ran down below to lower it down. The reason for removing the rudder is two fold. First, I wanted to inspect the condition of the rudder post which is known to corrode and break. The rudder post was quite corroded but most of the pitting was not too deep and I feel comfortable keeping the rudder until at least next season. The other reason was to fix the play that was in the steering. The rudder could move about half an inch at the bottom due to a worn out bushing. Not ideal, especially when going over any sort of wave. In the photos below you can see how the original rudder bushing is very worn away. Aidan and I sanded the corrosion off the rudder post and installed a new bushing. To install the bushing I used TotalBoat Seal because of its adhesion and sealant properties. It is essential that water cannot get past this ring as it will further corrode the rudder. The seal will be perfect for this, along with securing the bushing in place well. This should help with the lateral play in the steering. Overall a really fun a productive weekend working on the boat. Stay tuned for next week!
The Pearson 26 now has a name! When I had the opportunity to do this project I thought to myself, "why not?" So, I have decided to name her "Why Knot". See, the name fits perfectly!
Now, for a progress report. I'll start with the leaky port-side window. The window was leaking a lot, causing water to rot the wood panel below it.
The first step in this process was to remove the window. Surprisingly, the window was not secured with much to the cabin. The frame was secured with screws that sandwiched the window against the fiberglass. Also, it was caulked into place, adhering it to the outside of the cabin. To remove the window I removed the frame and began cutting the caulk away with a utility knife. After removing the caulk I was able to simply pop it out of the cabin. Now, it was time to re-seal the window. The old gasket was brittle and useless. I used a great product from Total Boat called Seal. This product comes in a 10oz. cartridge and was very easy to apply. I used painters tape to tape off around the window in prepraation for some squeeze out of the Seal. When dry, Seal provides a highly elastic seal blocking out the water and stopping leaks. This is perfect for my leaky window. I was able able sand the remainder of the seal off. Now the newly sealed window is in place and ready for the summer!
On to my next project...refinishing the floorboards. The floorboards where in poor shape when I got the boat. The paint was chipping off them and the wood coating was in poor shape. Because the wood could possibly come in contact with bilge water I felt that it was essential to have the boards properly sealed. I began by sanding off all the old varnish and bilge paint. I then repainted the boards with Total Boat TotalBilge grey bilge paint. This paint is epoxy based and very durable, making it perfect for these floor boards that will be covering the bilge. I used the same paint on the sail locker for its mildew resistance. Once the boards where painted on the bottom, I prepped the top for clear epoxy. I used 220 grit sand paper to sand the wood and then used acetone to prep the wood. For epoxy I used Total Boat 2:1 clear penetrating epoxy cold weather formula. This epoxy is perfect for protecting the wood from the environment by sealing it. The boards looked better than new after the epoxy was applied and I can't wait to place them back on the boat in the spring.
Today we painted the sail locker using TotalBoat's TotalBilge grey epoxy bilge paint. I am so happy with how the first coat turned out! The paint rolled on effortlessly, even in a VERY tight space. The final result in the locker looks like a million bucks, now all that is left is to paint the locker cover and to cut around the wiring with a brush.
I began this weekend preparing the cockpit lockers for new gray Total Boat bilge paint. It was too cold out to paint, but it is never too cold to sand. I put some 50 grit sand paper onto the sander and taped the shopvac on as a dust collection system. This seems to work pretty well, as there was not much dust. I got most of the sanding done, about 2/3, and all that is left before painting is to hit a few more spots with the sander and tape off the area for paint. I am very excited to see how great this new paint will look. As you can see in the photos below, the paint in the locker is very old and flaky, not very pleasing to look at and it gets all over everything that is placed in the lockers. The new Total Boat bilge paint will be a great solution to this problem.
The next day I did not have so much time so I began building the frame for the tarp. The frame is built out of three 1/2" PVC ribs that are spliced together with connectors. The ribs where screwed straight into the life-line bases. Running in-between the ribs are two 1/2" diameter sections of PVC. Once the tarp is on the boat there will be two 4' LED light bars attached to the lateral pieces to supply light.
Finally, I found an old sail boat that was being thrown away. The boat was mahogany on oak. I went and took some of the mahogany off of it for projects. It was in rough shape, but with a little work with the table saw I was able to make nice small planks that will be used in future projects, such as a stair into the cabin.
Today was a day that I have been waiting a while for. After surviving many storms on the mooring, it is finally haul day. Step one was to put the Whaler in the water, as it would be our tow boat. The 5:30 am wakeup was much easier on paper.
After putting the boat in the water, we tied up to the Pearson 26 and began the 40 minute journey to the Fort Adams ramp
Once at the ramp the folks at Brownell Systems promptly arrived and hauled out the boat on their hydraulic trailer. Then, it was off to the boat yard 50 miles away in Mattapoisett Mass. where it was put on stands and blocks, ready for work to begin.
Today was a crisp day with a temperature of 32˚ in the morning. A decent storm had come through the previous day so I was curious to see the condition of the boat. Apart from the tiller breaking off and a little more water than usual in the bilge the boat did well. I spent some time removing the Port and Starboard main upper and lower shrouds. Removing the cotter pins proved tedious but doable, best achieved with a vice grip after removing the shroud tangs. After removing each shroud I labeled it and placed it in the row boat. I then grabbed the main sail to bring to Sperry Sails for reference.
Today was an exciting day! It was the first day seeing the boat since the day I got her. A few days after acquiring the boat the headstay toggle separated and the mast fell. I was away at the time and did not know that this had happened. Luckily, some amazing people got the mast out of the water, onto the deck and told me about what happened. Thank you! Amazingly, there was no damage at all to the hull or rig apart from the headstay toggle and gooseneck.
A haul day has been set and the boat will be transported to Brownell Systems in Mattapoisett, MA for the refit to begin. She will live there for the next seven or so months until being launched and sailed back to Jamestown in June. I will be sure to post all the progress and problems that occur throughout the project, as I am sure there will be many. Below are some photos of the boat in her current condition and the beginnings of a work list. Enjoy and stay tuned for updates!
Hello! My Name is Stuart Wemple. Welcome to my blog about the refit of my Pearson 26, Why Knot.